Lightweight Carbon Fiber Rollers In Plastic Film Manufacturing
Lightweight Carbon Fiber Rollers In Plastic Film Manufacturing Description:
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BOPP and BOPET Plastic film producers need various kinds of rolls including CFRP rolls and rubber rolls. We understand all the different process of plastic film production and roller applications. We provide our customers with world leading quality rolls and spare parts.
The application of carbon fiber rollers in film manufacturing has significant advantages, especially in the high-speed operation, precise control and high-load operation of film production lines, carbon fiber rollers can provide stability, precision and long-term reliability. The film manufacturing process usually involves multiple steps such as coating, drying, and winding.
Carbon Fiber Rollers In Film Manufacturing Application:
1. Carbon Fiber Stretching Roller
During the film production process, the stretching roller is used to control the stretching speed and tension of the film,
helping the film to stretch evenly on the production line to achieve the required thickness and physical properties.
The carbon fiber roller has very high rigidity and strength, can remain stable at high speed and high tensile load, is not easy to deform,
and ensures the consistency of tension during the stretching process.
2. Carbon Fiber Coating Roller
Function: The coating roller is used to evenly apply the coating on the surface of the film.
It is often used in the coating process of high-performance films, such as electronic films, optical films, functional films, etc.
The carbon fiber roller can ensure the uniformity and thickness control of the coating layer, and avoid fluctuations in coating quality due to roller deformation.
3. Carbon Fiber Winding Roller
The carbon fiber winding roller is used to wind the processed film into a roll for subsequent cutting, packaging or transportation.
The winding process of the film requires precise control of tension to ensure the winding quality.
The application of carbon fiber rollers in film manufacturing can provide stable support in various key processes through its high rigidity, light weight,
corrosion resistance, fatigue resistance, good thermal conductivity and other characteristics.
Carbon Fiber Winding Roller Technical Datasheet
| Roller material: | High performance carbon fiber composite material |
| Weight: | 300kg, or can be designed to 200-300kg, composite material density 1900kg/m³ |
| Maximum diameter: | can be designed and manufactured <1200mm |
| Maximum length: | can be designed and manufactured <10000mm |
| High stiffness: | 1N/meter, deflection deformation 0.05mm/m, or stiffness can be designed, machine tool runs smoothly |
| Speed: | Linear speed 1000m/min, or can be designed to >700r/min |
| Composite shaft head connection: | Durable and reliable (patented technology) |
| Surface coating: | High hardness composite material coating |
| Surface roughness: | Polishing <0.4um (composite material coating) |
| Surface hardness: | Shaw D90 composite material |
| Coating thickness: | 0.3mm |
| Surface function: | Electrostatic adsorption |
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Lightweight Carbon Fiber Rollers In Plastic Film Manufacturing Coating Roller Images
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